OVERVIEW OF FRP (GRP)

FRP - Fiber-reinforced composite materials consist of fibers of high strength and modulus embedded in or bonded to matrix with distinct interfaces (boundary) between them. In this form, both fibers and matrix retain their physical and chemical identities, yet they produce a combination of properties that cannot be achieved with either of the constituents acting alone. The principal fibers in commercial use are various types of glass and carbon as well as Kevlar 49. Other fibers, such as boron, silicon carbide, and aluminum oxide are used in limited quantities. All these fibers can be incorporated into a matrix either in continuous lengths or in discontinuous (chopped) lengths. The matrix material may be a polymer, a metal, or a ceramic. Various chemical compositions and microstructural arrangements are possible in each matrix category.

GRP - Glass fibers are the most common of all reinforcing fibers for polymeric (plastic) matrix composites. The two types of glass fibers commonly used in the fiber-reinforced plastics (FRP) industry are E-glass and S-glass. Another type, known as C-glass, is used in chemical applications requiring greater corrosion resistance to acids than is provided by E- glass. S-glass, originally developed for aircraft components and missile casings, has the highest tensile strength among all fibers in use. E-glass has the lowest cost of all commercially available reinforcing fibers, which is the reason for its widespread use in the FRP industry.

Glass fibers are also well known as GRP in pronounce. GRP is a composite material made of glass fibers and a composite matrix. This composite transforms GRP into a very special material with different physical and mechanical properties depending on the composition and manufacturing process. For example based on polyester resin or epoxy resin, and glass fiber. Glass fiber in combination with a composite matrix offers several advantages. These include high elongation at break, excellent corrosion resistance and very good electrical insulation, which is why the composite is primarily used in the construction industry and in the construction of bus, caravans and commercial vehicles. But GRP is not only a safe companion on land, it also performs excellently in water, which is why the composite plastic material is also very popular in shipbuilding. Depending on the application, GRP can therefore be modified accordingly to best meet the requirements. we have summarized all the important information about GRP for you. Common application areas for GRP are, for example, the bus, caravan and commercial vehicle industries or the construction industry.

OVERVIEW OF MATERIAL COMPARISON

COMPARATIVE PHYSICAL PROPERTIES OF METALS AND REINFORCED PLASTIC (ROOM TEMPERATURE)

Note:

  • The physical-strength figures used here for the glass-reinforced plastic laminates are most conservative.
  • Source: Mallinson, John H.: Chemical Plant Design With Reinforced Plastics, p. 9, McGraw-Hill, Inc., USA, 1969.
    † These data are from the Recommended Product Standard for Custom Contact Molded Reinforced Polyester Chemical Resistant Process Equipment, TS-122C, Sept. 18, 1968.

Everyone is familiar with steel, aluminum and wood and the fact that the materials are used in a variety of ways is not new. For several years now, well-known materials such as steel, aluminum and wood have been competing against each other, including glass fibre-reinforced plastic. The composite material made of glass fibres and a plastic matrix has different physical and mechanical properties depending on the composition and manufacturing process. Above all, its resistance to weathering and its light weight make the material unique, so that it now replaces many traditional materials.

FRP (GRP) Versus Steel

Whether knife steel, tool steel, general structural steel or spring steel – we see steel not only very often in everyday life, but also as a reliable material in a range of industrial sectors. It is characterized by its long life cycle, performance and universal deploy ability.

Regardless of whether temperatures are below freezing or up to 700 °C, steel stands out from the competition due to its temperature resistance and this makes it a tried-and-tested material in many areas of application. FRP (GRP) is also temperature-resistant, but can only withstand temperatures of up to 130 °C. FRP (GRP) scores highly with its corrosion resistance, with which steel is unable to compete. During the salt spray test, steel forms rust and blistering after just a few hours, while FRP (GRP) shows no damage even after 20 days.

Top 3 advantages :

Painted Steel

    • Extremely high strength
    • UV resistance
    • Temperature resistance up to 700 °

FRP (GRP) with Gelcoat

    • Hail, UV and corrosion resistance
    • Light weight
    • Easy to installation and cleaning

FRP (GRP) Versus Wood

Wood is very popular as a renewable raw material in a wide range of industries. In construction, it has impressive performance with its structural, insulating properties and its aesthetic appearance makes it stand out as a decorative material. Similar to FRP (GRP), as glass fibre-reinforced plastics combine mechanical properties with visually appealing surfaces. Function and design – the two materials wood and FRP (GRP) combine both.

However, there are still differences when compared directly, especially with regard to resistance to weathering. Water causes wood to swell up quickly and can also impair mechanical properties. FRP (GRP) is resistant to hail, rain and UV radiation. FRP (GRP) is also streets ahead when it comes to cleaning surfaces, as even painted wood tends to scratch quickly, which makes cleaning with cleaning agents rather difficult. But there are also a few things to keep in mind when cleaning glass fibre-reinforced plastics.

Top 3 Advantages :

FRP (GRP) with Gelcoat

    • Moisture resistance
    • Easy installation and cleaning
    • Available as panels and sheeting

Wood with Varnish

    • Low thermal conductivity
    • Low price
    • Temperature resistance up to 240 °C

FRP (GRP) Versus Aluminum

Aluminum is a light metal and is one of the most common metals on earth. FRP (GRP) is a composite material made of glass fibres and a plastic matrix. Both in the construction industry and in vehicle construction, it has long been disputed which material is the better choice. The two materials each have advantages and disadvantages. You should therefore consider carefully which material is suitable for your application, depending on the application.

In a comparison of the two materials, FRP (GRP) stands out due to a number of properties. Unlike aluminum, FRP (GRP) is extremely resistant to rain, hail and corrosion. Corrosion in particular is a problem for aluminum. In the salt spray test, pitting corrosion can be seen on aluminum after just 9 hours. Scratches and dents give it a similar appearance.

Although FRP (GRP) and aluminum are both largely scratch-resistant, scratches are more visible on aluminum than on FRP (GRP). This is due to the structure of the materials. FRP (GRP) is usually sealed with a Gelcoat layer that is thicker than normal paints and chemically bonded to the rest of the carrier laminate during the process. For this reason, scratches on FRP (GRP) do not penetrate as quickly as in paintwork and thus cause less damage, which in the worst case scenario causes flaking and must be repainted for repair.

Top 3 Advantages :

Painted Aluminum

    • Electro conductivity
    • UV resistance
    • Density of 2.7 g/m3

FRP (GRP) with Gelcoat

    • Hail, UV and corrosion resistance
    • Thermal insulation
    • Density of 1.35 – 1.5 g/m3